Why Is My Air Conditioner Sweating? What Causes Dripping Water and How to Fix it

Phill Crawley

Smarter Air & Electrical

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Have you noticed dripping water or water stains surrounding your ducted air conditioner vents? Found yourself wondering why is my aircon dripping water?

Well, you’re not alone, many other Brisbane homeowners have the same problem during the most humid months of the year! It can be an extremely frustrating problem, but it helps to know the facts. We’ll explain what causes air conditioner sweating, why it hasn’t happened before, and the methods of prevention so you can feel at ease and say goodbye to those pesky water stains.

 

What Causes Air Conditioner Sweating?

 

air-conditioner-sweating-causes

1. high Humidity Causes Ducted Air Conditioner Grilles to Sweat

 

Air conditioner sweating occurs when humid air in the home makes contact with the cold surface of the ducted air conditioner grille. Sweating is likely to occur when the air temperature is below the dew point temperature.

The dew point temperature is the temperature at which water vapour will begin to form and turn into liquid. Simply put, if the surface of your air conditioner grille is below the dew point of the room, then moisture will begin to form.

In your roof space where it’s much hotter the dew point temperature is also much higher, this means that sweating of the ducts and other air conditioning equipment is more likely to occur.

 

Examples

Let’s go through an example, at our office today we have just closed all the windows & turned the air conditioner ON. Take a look at our indoor observations below after we closed all the windows.

Indoor temperature: 22.1°C
Relative humidity: 98%
Dew point: 21.8°C.

So, if the external surface of the ducted aircon grilles in our office gets colder than 21.8°C, we could expect water vapour to form and turn into a liquid. As our air conditioner is set to 22°C and won’t be running for a long time, the grilles don’t have the chance to sweat.

February is the most humid month in Brisbane and also the month when most homeowners experience air conditioner sweating problems. Let’s say it’s an average February day and take a look at the dew point temperature.

Indoor temperature: 28.5°C
Relative humidity: 70%
Dew point: 22.5°C

Now we understand that if the external surface of the ducted aircon grilles in our home gets colder than 22.5°C, we can expect water vapour to form and turn into a liquid.

A ducted air conditioner typically provides a 10-12°C difference in temperature between the air getting sucked through the return air filter grille and the supply air temperature coming out of the grille in your living room.

In this example, the standard temperature difference would lead us to a supply air temperature of 18.5°C. As this temperature is lower than the dew point, air conditioner sweating may occur once the metal/plastic grille drops below this temperature.

The material of the grilles can also impact the amount of condensation/ dripping water that comes off your air conditioner. Metal grilles are more likely to cause sweating. Plastic grilles is a better alternative as they are less conductive than metal.

is-your-air-conditioner-sweating-ducted-side

Checklist to Avoid Air Conditioner Sweating

If you are using your system correctly sweating should not be a problem, if it is we need to do some investigating!

  • Are all of the windows and doors shut properly (including the rooms you are not using)
  • Do you have a minimum of 2-3 zones ON & OPEN? Typically set up by your air conditioning contractor and referred to as constant zones. Smarter Air & Electrical sets two constant zones for all systems less than 14kW and 3 for larger air conditioners as often recommended by Advantage Air.
  • Is the unit set to a reasonable and achievable desired temperature for the day such as the recommended 24°C? Doing so gives the unit time to cycle/turn OFF for a period allowing the grille temps to warm back up and prevent them from getting too cold.
  • Are the filters clean? Your filters should be cleaned every three months and more regularly during the summer months. Dirty filters mean a colder temperature at the grille and an increased chance of your air conditioner sweating.  Filters inside air conditioners catch dust particles to avoid you breathing it in. If not cleaned regularly, your filter can clog, causing it to collect moisture and eventually grow mould. Having a clean air conditioner filter allows your family to breathe fresh air all year round.
  • Has your ducted air conditioner system been serviced? The indoor coils of your system might be blocked or dirty. Dirty cooling coils means the airflow is restricted, so you’ll end up with a colder temperature at the grille and again increasing the chance of sweating.
  • Is your roof properly ventilated? The cooler your roof space, the lower the dew point in your roof. This results in a lessened chance of air conditioner sweating occurring of the duct and other equipment in the ceiling. To correct this, reach out to our team to arrange the installation of a few whirlybirds, and cool down your roof & to help prevent sweating.

 

2. Why Hasn’t This Sweating Happened Before?

If your air conditioner has been installed for a few years, there are a few reasons you may not have experienced the issue until now.

  • The cooling coils may be blocked, meaning your indoor unit may need a deep clean. We recommend you have this done at least every three to five years. The deep clean will ensure that any dirt or grime is removed from the indoor coil & ensures that your coils get the correct airflow across them. It also prevents your family from breathing in any mould that may be growing on the coils.
  • Your usage habits may have changed, and maybe you are setting the temperature lower than 24°C? On warm days, we recommend that you set your air conditioner temperature to no more than 10 degrees lower than the outdoor temperature. For example, if it’s 32°C outside, your minimum cooling temperature should be at 22°C.
  • May someone be leaving an outside window or door open resulting in your system sucking in warm, humid outdoor air?
  • If you haven’t installed exhaust fans, your system may be drawing hot, humid air from your roof space! You can check this by looking at the fan when it is turned off, is it spinning in the wrong direction? In this case, you should consider installing a DraftStoppa. Smarter Air can also provide and install this product, so get in touch to arrange installation and reduce air conditioner sweating!
  • You may have added ceiling insulation, and while this is a good thing for your home, it means that the hot air is now trapped in the roof where your ducted air conditioner is located. This means your ducted air conditioner system now has to work harder. The best practice here is to get in touch with Smarter Air, who specialises in roof ventilation using Whirlybirds. Make sure you get some vents installed along with your new roof ventilators.

is-your-air-conditioner-sweating-ducted

3. How Do I Prevent My Ducted Air Conditioner Sweating?

 

Quite often, homeowners look at their ducted air conditioner installation when dealing with sweating or condensation issues and while it’s essential to ensure you have a quality installation, the fact is that most of the time, sweating is rather due to improper use or maintenance of the air conditioner.

Using specialised tools your air conditioning professional will be able to help you pinpoint the problem and suggest ways to help prevent or at least minimise sweating/condensation issues.

Before getting an air conditioning professional involved though it is worth running through the below checklist as you may be able to solve the issue yourself quickly & easily.

  • Ensure all outside windows and doors are CLOSED. One window is all it takes for your system to begin sucking in warm, humid outdoor air which will lead to sweating!
  • Ducted air conditioning systems are typically designed to cool up to 70% of your home at any one time. So, if you have too many zones turned ON, your system will work have to overwork and not cycle off to allow the componentry and grilles to return to room temperature.
  • Make sure you have your desired temperature set to a reasonable temperature, we suggest no lower than 24°C in the summer months. If it is particularly hot outside you should consider raising the desired temperature a little more while sticking to a limit of 10°C lower than the outside temperature. For example, if it’s 36°C outside, ensure your thermostat is set no lower than 26°C. This will reduce your energy consumption and also help prevent your air conditioner from sweating.
  • Take a look at your zone control system and make sure you have at least two constant zones set if your system has a cooling capacity less than 14kW and three constant zones for larger capacity systems.
  • Book in for a deep clean with Smarter Air & Electrical by calling 1300 476 421.

If you have any further questions about air conditioner sweating, installation, or repairs, get in touch with our team today.

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We just had our unit installed a few days ago and wow...what a difference it has made. The process was so easy from start ...
fooman chew
We just had our unit installed a few days ago and wow...what a difference it has made. The process was so easy from start to finish. Alex was happy to run us through every system until we found exactly what we needed. The officecwas a pleasure to deal with. The installers, led by Ben were so considerate and professional and took such great pride in their work. I can't thank Ben and his team enough. They did a brilliant fit out, cleaned so thoroughly and explained all the tech so simply. I truely recommend these guys and hopefully you get Ben and his team for your fit out.
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Emily Gotting
We cannot rate this company enough! Louis, Jayden, Aidan and Wayne were awesome, really professional and treated our home brilliantly whilst installing the ducted aircon ...
Emily Gotting
We cannot rate this company enough! Louis, Jayden, Aidan and Wayne were awesome, really professional and treated our home brilliantly whilst installing the ducted aircon and removing two opd split systems. The ducted system itself is so much more efficient than the two split systems we had. This company was great to deal with from the start at the quote phase, to site visit and all the way to the installation part. 5 stars. Would recommend.
Emily Gotting
Emily Gotting
Donna Tummers
Highly recommend Jack and the team they installed our ducted air condition today. The whole experience was above and beyond our expectations and we believe ...
Donna Tummers
Highly recommend Jack and the team they installed our ducted air condition today. The whole experience was above and beyond our expectations and we believe the whole experience was outstanding a wonderful,thoughtful and professional team. We are so appreciative to all the team at smarter air and electrical what a wonderful experience we had can not thank you all enough. Thank you to the team and merry Xmas
Donna Tummers
Donna Tummers
Shannon Terese
We had ducted air conditioning installed and the entire experience was excellent. From the initial quote to the final install, communication was clear and honest ...
Shannon Terese
We had ducted air conditioning installed and the entire experience was excellent. From the initial quote to the final install, communication was clear and honest and this close to Christmas extremely efficient service. The installers were professional, efficient, and were extremely polite and well mannered on site. The system runs quietly and cools the house perfectly. Would highly recommend to anyone considering ducted air from Smarter Air & Electrical.
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Shannon Terese
Michelle Welch
My husband and I can't speak highly enough about the team from Smarter Air & Electrical. Great communication and information from Alex in sales. Jack ...
Michelle Welch
My husband and I can't speak highly enough about the team from Smarter Air & Electrical. Great communication and information from Alex in sales. Jack who came to quote and do the site inspection was such a nice guy and was so helpful. On the day of installation, Haydyn and his team arrived right on time. They did an amazing job and left everything so tidy and clean when they left. We were so impressed with how professional the whole team was. We would highly recommend this company if you're looking for a ducted air conditioning system. Thanks guys!
Michelle Welch
Michelle Welch
Dane B
Absolutely fantastic experience from start to finish. From receiving a quote with multiple options and add-ons providing transparency and accurate figures for pricing. The initial ...
Dane B
Absolutely fantastic experience from start to finish. From receiving a quote with multiple options and add-ons providing transparency and accurate figures for pricing. The initial site visit occurred quickly. After this we had an initial install date booked which I had to change and Smarter Air were extremely accommodating with a date change. On the day of installation, Joey and the team arrived on time, completed the job to a fantastic standard, left the house very clean, and explained how everything worked. All the guys who worked on the job were absolute champions. Best experience.
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Dane B
Sharon Butler
Jack and his team were so helpful, friendly and professional. They worked efficiently and cleaned up and left my house looking perfect. I love the ...
Sharon Butler
Jack and his team were so helpful, friendly and professional. They worked efficiently and cleaned up and left my house looking perfect. I love the way the air conditioning looks and fits in with the house .I have never had air conditioning before and I am so happy and grateful to have air conditioning for the summer . I could not recommend Smarter Air and Electrical more highly. First class service in every aspect from the initial consultation to the finished product !
Sharon Butler
Sharon Butler
Michael&Leanne O'bryan
Huge thank you to Ben and Sam for an amazing ducted aircon installation! Super professional, on time and so easy to deal with. The whole ...
Michael&Leanne O'bryan
Huge thank you to Ben and Sam for an amazing ducted aircon installation! Super professional, on time and so easy to deal with. The whole process was smooth and stress-free and the end result is perfect. Even on one of the hottest days, they powered through without complaint and still delivered top-quality work. Highly recommend these guys, absolute legends!
Michael&Leanne O'bryan
Michael&Leanne O'bryan
Neil Ackerman
Absolutely fantastic experience with Smarter Air & Electrical. From the first site visit, Ben (legend) was friendly, knowledgeable, and great to...
Neil Ackerman
Absolutely fantastic experience with Smarter Air & Electrical. From the first site visit, Ben (legend) was friendly, knowledgeable, and great to deal with. No sales pressure at any point—just honest advice, clear communication, and a genuine focus on what suited us best. The whole process was smooth and well-organised, with everything running on time and as promised. On installation day, Phil (one of the directors) was on-site to double-check plans and talk through any technical details or adjustments which was a great touch and showed how much they care about getting things right. The team was respectful, efficient, and left everything tidy. They clearly take pride in their work. The result is brilliant—clean install, great system, and total peace of mind. Highly recommend them for a stress-free, professional experience.
Neil Ackerman
Neil Ackerman
Ted Carter
Amanda told me she was sending her best tradie, Ben, who was punctual, professional, and polite. Ben, ensured the job was turned out as if ...
Ted Carter
Amanda told me she was sending her best tradie, Ben, who was punctual, professional, and polite. Ben, ensured the job was turned out as if it was work on his own home, and then educated my wife on the operation of our new aircon. In short, Ben is an LBW, ( living bloody wonder) and an asset to the business, and his offsider, Sam, a good bloke, with 2 ears, both of which seem to work.
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Ted Carter

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